Sachet & Stick Bag Counting Bag-in-bag Repacking System
Application
Multilane Powder Sachet Bag-in-bag VFFS (Vertical Form Fill Seal) Repacking Machine is a specialized packaging equipment designed to automate the process of repacking individual powdered product sachets into larger outer bags or pouches. This type of machine is capable of handling multiple lanes or channels simultaneously, allowing for higher production throughput.
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1. Bag dimension
2. Bag weight
3. Your product
4. Bag shape
5. Bag material
Videos
Working process
1. Sachet Loading: Individual sachets containing the powdered product are loaded onto the machine's feeding system or conveyor. These sachets are often pre-formed and sealed with the product inside.
2. Film Unwinding: The machine also unwinds a roll of packaging film for each lane, which will be used to form the larger outer bag. This film is typically a flexible material like plastic.
3. Forming the Outer Bags: Each film roll is shaped into a continuous tube as it passes through forming tubes or collars for its respective lane. The edges of the film are sealed together, creating separate vertical tube-like structures for each lane.
4. Outer Bag Filling: The powdered product sachets from each lane are deposited into the forming tubes for their respective lanes, inside the larger outer bags. The number of sachets added to each outer bag in each lane can be adjusted based on packaging requirements.
5. Sealing the Outer Bags: The top of each larger outer bag is sealed using heat-sealing technology, separately for each lane. This creates sealed pouches that contain the individual sachets for each lane.
6. Optional Steps: Depending on the specific machine's capabilities and the requirements of the repackaging process, additional steps might be included, such as:
Printing date codes, batch numbers, or other information on each outer bag for traceability.
Applying tear notches to facilitate easy opening.
Optional Configuration
1. Inspection & Quality Control Modules
1. Checkweigher (Weight Checking System)
2. Metal Detector
3. X-ray Inspection System (for high-end factories)
4. Automatic Reject System
2. Sorting & Conveying
1. Discharge Conveyor
2. Stick Pack / Sachet Collating System
3. High-speed Lane Diverter Conveyor
3. Counting & Grouping Systems
1. Automatic Counting Machine
2. Multilane Automatic Counting & Grouping Unit
3. Stacking System (for bundle packs)
4. Secondary Packaging Options
A. Cartoning
1. Automatic Carton Erector
2. Vertical / Horizontal Cartoning Machine
3. Multi-pack counting + automatic cartoning line
B. Bag-in-Bag Packaging
1. Automatic Bag-in-Bag Packaging System
2. Secondary VFFS / HFFS Machine
C. Jar / Can Filling
1. Stick Pack to Can/Bottle Filling Line
2. Automatic Capping and Labeling Systems
5. End-of-Line Packaging
1. Case Erector
2. Case Packer (Drop-type / Side-load)
3. Case Sealer
4. Robotic Palletizer
6. Labeling & Traceability Systems
1. Inkjet or Laser Coding System
2. Automatic Labeling Machine
7. Robotic Arm Applications (Pick-and-Place Robots)
1. Robotic Bag Sorting
2. Automatically picks and orients bags for downstream equipment.
3. Robotic Bag Loading
4. Loads single bags or grouped bags into:
Cartons
Trays
Display boxes
Buckets/cans
5. Robotic Grouping System
High-speed grouping of pouches/bags based on preset patterns.
6. Robotic Feeding to Case Packer
Ensures continuous feeding without manual intervention.
8. Front-end Feeding & Preparation System
Powder Mixing Machine
Screw Conveyor / Auger Feeder
Bucket Elevator / Z-type Conveyor
Vibratory Feeder
Vacuum feeder
